Purpose-Built for Orthodontic Bracket Production

DSX400 are solid carbide saw blades developed for the high-precision manufacturing of orthodontic brackets. Designed to meet the demanding requirements of bracket production, DSX400 blades deliver consistent geometries and smooth surface finish for reliable performance across a range of materials and bracket designs. Each DSX400 blade is made to order and available in small to medium batch sizes.

Get More Info Request a Quote

DSX400 Carbide Saw Blade

Precision Performance for Orthodontic OEMs

DSX400 blades are engineered to deliver repeatable cutting performance in orthodontic bracket manufacturing. Blade geometries are tailored to specific bracket profiles, including straight, form, and angle configurations, to support accurate shaping and placement.

  • Outside diameter tolerances are held to ±0.00025 in (±0.00635 mm), with standard tolerancing at ±0.001 in (±0.0254 mm).
  • Thickness tolerances reach ±0.0001 in (±0.00254 mm), with standard tolerancing at ±0.00025 in (±0.00635 mm).
  • Shaped profiles maintain ±0.00025 in (±0.00635 mm), with standard tolerancing at ±0.0005 in (±0.0127 mm).
  • Saw surface finishes achieve values as low as 2 µin (0.05 µm) Ra, with standard finishes at 4 µin (0.1 µm) Ra.

The precision and surface quality of DSX400 blades enable OEMs to produce brackets that are easy to place and perform reliably in clinical use. Precision cuts reduce wire friction and ensure consistent shaping to enhance patient comfort during final bracket placement.

Precision Performance for Orthodontic OEMs

Cost-Efficient Production

Regrindable blade designs extend tool life and maintain cutting performance over time. This feature supports cost-effective production by reducing waste and improving process stability, particularly in small to medium batch environments.

Precision Solutions offers regrinding services for DSX400 blades through its dedicated facility in Pennsylvania. This service ensures restored edge quality and consistent performance across multiple production cycles, helping manufacturers maintain tooling integrity while managing operational costs.

Orthodontic Brackets Cost Efficient Production

Your Trusted Technical Manufacturing Experts

From precision grinding to lapping and engineering services, we provide exceptional customer service and expedited delivery options to all of our customers.