DSX400 are solid carbide saw blades developed for the high-precision manufacturing of orthodontic brackets. Designed to meet the demanding requirements of bracket production, DSX400 blades deliver consistent geometries and smooth surface finish for reliable performance across a range of materials and bracket designs. Each DSX400 blade is made to order and available in small to medium batch sizes.
DSX400 blades are engineered to deliver repeatable cutting performance in orthodontic bracket manufacturing. Blade geometries are tailored to specific bracket profiles, including straight, form, and angle configurations, to support accurate shaping and placement.
The precision and surface quality of DSX400 blades enable OEMs to produce brackets that are easy to place and perform reliably in clinical use. Precision cuts reduce wire friction and ensure consistent shaping to enhance patient comfort during final bracket placement.
DSX400 is engineered to deliver consistent performance across materials commonly used in orthodontic bracket manufacturing. The blade maintains cutting precision and surface integrity when processing both metallic and aesthetic materials, including surgical-grade stainless steel, ceramic injection molded substrates, and sapphire. This material versatility supports a wide range of bracket designs and ensures that manufacturers can meet both functional and aesthetic requirements without compromising on quality or consistency.
Regrindable blade designs extend tool life and maintain cutting performance over time. This feature supports cost-effective production by reducing waste and improving process stability, particularly in small to medium batch environments.
Precision Solutions offers regrinding services for DSX400 blades through its dedicated facility in Pennsylvania. This service ensures restored edge quality and consistent performance across multiple production cycles, helping manufacturers maintain tooling integrity while managing operational costs.
From precision grinding to lapping and engineering services, we provide exceptional customer service and expedited delivery options to all of our customers.